High Output DIP Production Line
- SMT Assembly line
- PCB Assembly line
- SMT production line
- PCB production line
- Product description: High output DIP Production Line, with high capacity Wave Soldering Machine,3 insert line, C
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INQUIRY
High Output DIP Production Line
Products description:
High Capacity DIP production line is using 3-5 DIP insert lines and 1 big 4.5 meter wave soldering machine, 1 PCB unloader and 1 PCB conveyor for PCB quality inspection or assembly. High capacity output. one this high capacity DIP production line capacity is around 3000pcs (10 hour working time) 20x20cm PCB. more big capacity, you can use 2 or 3 or 5 this production lines to got even higher production capacity.
This production line use the following DIP assembly equipments:
1.DIP insertion line
this dip line/dip assembly line is to insert the components on PCB or assembly CFL .
1.Working place arranged at one side beside the conveyor.
2.Motor running ,Chain moving .
3.Our normal length is 2.4M ,one working place per 1 meter,totally 3 working places
4.Line width is about 600mm ,total height about 1800mm ,working height 740mm.
5.Materials :aluminum .
6.Suitable PCB width 35-300mm width can adjustable.
7.fix 40 W fluorescent tube per working place ,totally 3 tubes.
8.each working place install component box fixtures /boards .
9.Moving method ; Driven by motor ,PLC control ,speed 0.3-3m/min adjustable.
10. Total Power : 60W AC220V/1phase/50HZ60w
11.By connected the line to wave soldering machine with conveyer , it will automatically go to the next step for soldering .
12.Speed: 0.2-2m/min
13.Dimension:240x60x180CM
14.Weight:Approx.80Kg
Automatic Insert Line Features:
1. this machine is used for the PCB board plug-in components for the assembly, it is used in front of wave soldering machine;
2. we can add tracheal tube, gas tube and other equipments;
3. this machine is made of aluminum which sized in 40*40mm.
4. the chain conveyor is smooth and reliable.
5. we can handle the speed by stepless frequency.
2. 4.5M wave soldering machine
1. Energy-saving, lead-free application, meet with environmental protection requirement and user friendly designed
2. Automatic power system, inverter control, automatic board in-load feature.
3. Flux sprayer using transverse Japanese spray nozzle and driving by step motor. PLC controlled, accurate and reliable.
4. Preheating system uses four independent temperature control so as to ensure the excellent heat preservation, temperature uniformity, temperature accuracy in ±2ºC.
5. Titanium solder fingers, high strengthened double v-groove with tin resistant
6. Solder motor adopts imported high frequency conversion motor with independent control, stable performance.
7. Pre-heat passage with modularized design, environmental protection and safety, convenient for cleanup.
8. PID close loop controlled hot air pre-heaters
9. Timer startup feature for solder pot, solder melted in within 90 minutes.
10. With black box memory function, the machine can always store the SPC data, improve work efficiency.
11. Automatic finger cleaner equipped.
12. Intelligent monitoring and alarm system ensure the stable performance and operators’ safety.
13. Nitrogen Structure (optional): High accuracy Oxygen analyzer, Nitrogen consumption of 16m3/hr based on 1000ppm.
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Model No.
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Flason N450
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Number of heating zones
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4
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Length of heating zones
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2000mm
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Total/steady consumption
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30KW/8-11KW
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Air supply
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0.5MPa
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Preheating style
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Hot air
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Preheating consumption
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220V 8KW
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Control method
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PC +PLC
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Range of temp. set-point
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Room temperature---300ºC
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Preheating time
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About 10-15mins for setting 150ºC
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Solder Application
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Lead-free
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Solder pot capacity
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420KG
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Solder pot temperature
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300ºC
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Solder pot material
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Cast Iron Ceramic Coating
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Heater consumption
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380V 8KW
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Solder temp. control method
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PID+SSR
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Wave motor consumption
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1KW 220V
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Wave height Control
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Inverter
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Solder melting time
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About 180mins for setting 250ºC
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PCB width
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60-350mm
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Product clearance
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Top 120mm(option 160mm) Bottom 15mm
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Conveyor speed
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0-2000mm/min
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Process height
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750+/-20mm
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Conveyor direction
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L-R (R-L optional)
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Conveyor Inclination
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4-7 º
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Process width adjustment
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Auto
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UPS
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Option
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Nitrogen structure
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Option
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Flux pressure/capacity
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3-5 bar/6.5L
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Weight
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1100KG
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Power Requirement
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3P5W,380/220V 50Hz 63A
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Dimensions
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4300(L)*1400(W)*1560(H)
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Contact: Mr Tommy
Phone: +86 13691605420
Tel: 0755-85225569
Email: sales@flason-smt.com
Add: No.94,Guangtian Road,Songgang Street,Bao an District
